This book covers the physical metallurgy of steels as well as the heat treatments used to improve the their properties. A full chapter is dedicated to the atmospheres in the steelmaking, including the implications of the own gases generated in the iron and steelmaking factories and how they could be applied in these treatments. This book is specially conceived for graduate and undergraduate courses, being the result of more than 30 years of teaching experience in courses for undergraduate, graduate (master and Ph. D.), and companies (technicians). The trends in the re-utilization of industrial gases in the iron and steelmaking process are discussed by the authors. Additionally, the book comprises 41 solved exercises, problems and case-studies, as a complement of the theoretical sections of the text. These exercises, problems, and case-studies are based on problems observed in the industrial practice.
This textbook explores the production of pig iron, covering the first part of the steel production process, known as ironmaking. Divided into seven chapters, it discusses the following topics: raw materials for steel production (coking coal, iron ore, slag-forming agents and fluxes, scrap, ferroalloys and pre-reduced materials), the sintering process (used to prepare the burden for the blast furnace), the pelletizing process (used to agglomerate the fine iron ores), the production of coke (the main reductant in the ironmaking process), the production of iron by reduction with gas (an alternative to the blast furnace) and the production of pig iron in the blast furnace (which is used in more than 65% of steel production worldwide). Specially conceived for graduate and undergraduate courses, this book is based on more than 30 years of teaching experience in courses for undergraduates, graduates (master and Ph.D.) and industry professionals (technicians). It explores the recent trends in the iron- and steelmaking process (which might used in the future production of steel), and features 55 worked exercises and real-world problems to complement of the theoretical sections of the text.
This book describes the operations and industrial processes related to the production of steel. The chapters cover the second part of the iron and steelmaking process, called steelmaking, presenting the stages of the process until obtaining the finished steel product in different formats for distinct applications. This book reports significant operating variables of the processes and basic operations of the steelmaking. The chapters contain numerous solved exercises conceptually supported on the thermodynamic and kinetic fundamentals of the production of steel from the pig iron in the Basic Oxygen Furnace (BOF) and the production of steel and ferroalloys in Electric Arc Furnaces (EAF). The thermal and mechanic fundamentals of the hot rolling operations and the mechanical fundamentals of the cold rolling, forming, and wire drawing to obtain different steel products are also reported. The book summarizes the strengths and uncertainties of steel as a structural material.
This textbook focuses on cast irons, the second material in production and consumption after steel. The authors describe the Fe-C stable and metastable diagrams from the physical-chemical metallurgy point of view. The main properties of cast irons are presented and justified for all kinds of cast irons: low cost, excellent castability, mechanical properties depending on the graphite morphology (gray irons) and high wear resistance (white irons). The physical metallurgy of highly alloyed cast irons is also described, particularly that one of those used as a consequence of their abrasion, corrosion and heat resistance. The book presents exercises, problems and cases studies, with different sections dedicated to the molding practice. The book finishes with the production cast irons in the cupola furnace. This concise textbook is particularly of interest for students and engineers that work in industries related to cast irons.
Solidification and Solid-State Transformations of Metals and Alloys describes solidification and the industrial problems presented when manufacturing structural parts by casting, or semi-products for forging, in order to obtain large, flat or specifically shaped parts. Solidification follows the nucleation and growth model, which will also be applied in solid-state transformations, such as those taking place because of changes in solubility and allotropy or changes produced by recrystallization. It also explains the heat treatments that, through controlled heating, holding and cooling, allow the metals to have specific structures and properties. It also describes the correct interpretation of phase diagrams so the reader can comprehend the behaviour of iron, aluminium, copper, lead, tin, nickel, titanium, etc. and the alloys between them or with other metallic or metalloid elements. This book can be used by graduate and undergraduate students, as well as physicists, chemists and engineers who wish to study the subject of Metallic Materials and Physical Metallurgy, specifically industrial applications where casting of metals and alloys, as well as heat treatments are relevant to the quality assurance of manufacturing processes. It will be especially useful for readers with little to no knowledge on the subject, and who are looking for a book that addresses the fundamentals of manufacturing, treatment and properties of metals and alloys. - Uses theoretical formulas to obtain realistic data from industrial operations - Includes detailed explanations of chemical, physical and thermodynamic phenomena to allow for a more accessible approach that will appeal to a wider audience - Utilizes micrographs to illustrate and demonstrate different solidification and transformation processes
The book covers the most important materials (naturals, metals, ceramics, polymers and composites) to be used mainly as structural engineering materials. Their main applications based on the properties are described in the first chapters of the book: mechanical, physical and chemical. The second part of the book is dedicated to the conceptual design by properties for a certain structural application: stiffness, mechanical strength, toughness, fatigue resistance, creep, etc., taking into account the weight and the cost. One of the chapters of the second part of the book is focused on the heat treatments of steels in order to improve their resistance to fatigue. The book concludes with a critical comparison between materials considering their production, properties and cost, and the forecast about the utilization of the different fields of materials in structural applications.
Solidification and Solid-State Transformations of Metals and Alloys describes solidification and the industrial problems presented when manufacturing structural parts by casting, or semi-products for forging, in order to obtain large, flat or specifically shaped parts. Solidification follows the nucleation and growth model, which will also be applied in solid-state transformations, such as those taking place because of changes in solubility and allotropy or changes produced by recrystallization. It also explains the heat treatments that, through controlled heating, holding and cooling, allow the metals to have specific structures and properties. It also describes the correct interpretation of phase diagrams so the reader can comprehend the behaviour of iron, aluminium, copper, lead, tin, nickel, titanium, etc. and the alloys between them or with other metallic or metalloid elements. This book can be used by graduate and undergraduate students, as well as physicists, chemists and engineers who wish to study the subject of Metallic Materials and Physical Metallurgy, specifically industrial applications where casting of metals and alloys, as well as heat treatments are relevant to the quality assurance of manufacturing processes. It will be especially useful for readers with little to no knowledge on the subject, and who are looking for a book that addresses the fundamentals of manufacturing, treatment and properties of metals and alloys. - Uses theoretical formulas to obtain realistic data from industrial operations - Includes detailed explanations of chemical, physical and thermodynamic phenomena to allow for a more accessible approach that will appeal to a wider audience - Utilizes micrographs to illustrate and demonstrate different solidification and transformation processes
This textbook explores the production of pig iron, covering the first part of the steel production process, known as ironmaking. Divided into seven chapters, it discusses the following topics: raw materials for steel production (coking coal, iron ore, slag-forming agents and fluxes, scrap, ferroalloys and pre-reduced materials), the sintering process (used to prepare the burden for the blast furnace), the pelletizing process (used to agglomerate the fine iron ores), the production of coke (the main reductant in the ironmaking process), the production of iron by reduction with gas (an alternative to the blast furnace) and the production of pig iron in the blast furnace (which is used in more than 65% of steel production worldwide). Specially conceived for graduate and undergraduate courses, this book is based on more than 30 years of teaching experience in courses for undergraduates, graduates (master and Ph.D.) and industry professionals (technicians). It explores the recent trends in the iron- and steelmaking process (which might used in the future production of steel), and features 55 worked exercises and real-world problems to complement of the theoretical sections of the text.
This textbook focuses on cast irons, the second material in production and consumption after steel. The authors describe the Fe-C stable and metastable diagrams from the physical-chemical metallurgy point of view. The main properties of cast irons are presented and justified for all kinds of cast irons: low cost, excellent castability, mechanical properties depending on the graphite morphology (gray irons) and high wear resistance (white irons). The physical metallurgy of highly alloyed cast irons is also described, particularly that one of those used as a consequence of their abrasion, corrosion and heat resistance. The book presents exercises, problems and cases studies, with different sections dedicated to the molding practice. The book finishes with the production cast irons in the cupola furnace. This concise textbook is particularly of interest for students and engineers that work in industries related to cast irons.
This book describes the operations and industrial processes related to the production of steel. The chapters cover the second part of the iron and steelmaking process, called steelmaking, presenting the stages of the process until obtaining the finished steel product in different formats for distinct applications. This book reports significant operating variables of the processes and basic operations of the steelmaking. The chapters contain numerous solved exercises conceptually supported on the thermodynamic and kinetic fundamentals of the production of steel from the pig iron in the Basic Oxygen Furnace (BOF) and the production of steel and ferroalloys in Electric Arc Furnaces (EAF). The thermal and mechanic fundamentals of the hot rolling operations and the mechanical fundamentals of the cold rolling, forming, and wire drawing to obtain different steel products are also reported. The book summarizes the strengths and uncertainties of steel as a structural material.
This book covers the physical metallurgy of steels as well as the heat treatments used to improve the their properties. A full chapter is dedicated to the atmospheres in the steelmaking, including the implications of the own gases generated in the iron and steelmaking factories and how they could be applied in these treatments. This book is specially conceived for graduate and undergraduate courses, being the result of more than 30 years of teaching experience in courses for undergraduate, graduate (master and Ph. D.), and companies (technicians). The trends in the re-utilization of industrial gases in the iron and steelmaking process are discussed by the authors. Additionally, the book comprises 41 solved exercises, problems and case-studies, as a complement of the theoretical sections of the text. These exercises, problems, and case-studies are based on problems observed in the industrial practice.
The book covers the most important materials (naturals, metals, ceramics, polymers and composites) to be used mainly as structural engineering materials. Their main applications based on the properties are described in the first chapters of the book: mechanical, physical and chemical. The second part of the book is dedicated to the conceptual design by properties for a certain structural application: stiffness, mechanical strength, toughness, fatigue resistance, creep, etc., taking into account the weight and the cost. One of the chapters of the second part of the book is focused on the heat treatments of steels in order to improve their resistance to fatigue. The book concludes with a critical comparison between materials considering their production, properties and cost, and the forecast about the utilization of the different fields of materials in structural applications.
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