This book covers all major areas of operation, pollution control, safety, modernization, diversification, and resource management for cost control in the industrial production of chemicals. The author details the importance of obtaining the right type of raw materials and equipment for maximum plant efficiency and discusses revival of plants that have been idle for long periods. He also presents important issues concerning product quality, energy recovery, safety, pollution control and improving profitability by proper management of resources. The book is ideal for shop floor engineers, middle level management, and owners of small- and medium-scale facilities in many countries as it serves as a guide for keeping the plant operations running in adverse situations, for reducing energy consumption; improving profitability, resource allocation, and workforce planning.
This critical volume provides practical insights on sulfuric acid and related plant design and on techniques to improve and enhance substantially the efficiency of an existing plant by means of small modifications. The book provides readers with a better understanding of the state-of-art in sulfuric acid manufacture as well as, importantly, in the manufacture of value-added products based on sulfur that are also associated with the manufacture of sulfuric acid. Overall, engineers and plant managers will be introduced to technologies for making their sulfuric acid enterprises more productive, remunerative, and environmentally friendly. A Practical Guide to the Manufacture of Sulfuric Acid, Oleums, and Sulfonating Agents covers sulfuric acid and derivative chemical plant details from the nuts-and-bolts level to a holistic perspective based on actual field experience. The book is indispensable to anyone involved in implementing a sulfuric acid or related chemical plant.
This book provides guidelines to ensure a safe and smooth running chemical production plant. It presents in detail such important considerations as selection of proper technology with efficient machinery (for a new plant) or expansion / diversification of existing plants for manufacture of more products for safe and pollution-free operation.This book also provides guidelines for improved plant layout, and selection of raw materials to reduce pre-processing costs prior to feeding to process units. The book further examines procuring better inputs (such as catalysts, filter cloths, tower internals etc) required for smooth plant operation and better product quality for client satisfaction, enhanced process control through suitable instrumentation, and preventive maintenance.Typical conflicts arising in production units due to different priorities among sales departments, purchasing departments, production engineers, and maintenance engineers are addressed. The book also suggests methods to reduce the loss of energy during start up and shutdowns, increase equipment life, and prevent environmental pollution.Case studies are included in appropriate chapters.
This concise volume explains when to procure new equipment, how to prepare specifications for floating inquiries, and guidelines for detailed technical discussions with vendors in the chemical and related industries. It covers the common equipment and supplies used in chemical plants, refineries-please delete reference to refineries, and effluent treatment facilities such as pumps, blowers, reactors, heat exchangers, waste heat recovery boilers, heat and acid resistant lining etc. The book serves as a checklist to the plant managements for procurement of the correct equipment in the most efficient timeframe insuring that projects are not delayed due to long time required for procurement of new equipment.
This book provides practical guidelines to chemical engineers, plant managers, maintenance engineers, and senior managements in modern chemical processing facilities. It provides guidelines to the readers for operational competencies such as hazard identification (HAZID), hazard operability studies (HAZOP), avoiding mistakes in plant facilities to ensure safety, compliance with various statutory rules and regulations; and management of human resources through improved working conditions, provision of safety equipment etc. It further presents technical information on pressure vessels, design of piping and selection of pumping systems, materials for construction and lining of process units operating at high temperature and corrosive conditions, and criteria for selection of different methods for heating of process units. In addition to its application to existing operations, the book includes information on expansion, diversification, and modernization of facilities and guidelines for revival of old and idle plants. Finally, the authors discuss various safety issues, controlling cost of production, and sustainability topics such as planning and implementing co-generation of steam and power, environmental pollution control for chemical plants and safe disposal of hazardous wastes.
This book provides guidelines to ensure a safe and smooth running chemical production plant. It presents in detail such important considerations as selection of proper technology with efficient machinery (for a new plant) or expansion / diversification of existing plants for manufacture of more products for safe and pollution-free operation.This book also provides guidelines for improved plant layout, and selection of raw materials to reduce pre-processing costs prior to feeding to process units. The book further examines procuring better inputs (such as catalysts, filter cloths, tower internals etc) required for smooth plant operation and better product quality for client satisfaction, enhanced process control through suitable instrumentation, and preventive maintenance.Typical conflicts arising in production units due to different priorities among sales departments, purchasing departments, production engineers, and maintenance engineers are addressed. The book also suggests methods to reduce the loss of energy during start up and shutdowns, increase equipment life, and prevent environmental pollution.Case studies are included in appropriate chapters.
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