Petrochemical Machinery Insights is a priceless collection of solutions and advice from Heinz Bloch on a broad range of equipment management themes, from wear to warranty issues, organizational problems and oil mist lubrication, and professional growth and pre-purchase of machinery. The author draws on his industry experience to hone in on important problems that do not get addressed in other books, providing actionable details that engineers can use. Mechanical, reliability, and process engineers will find this book the next best thing to having Heinz Bloch on speed dial. - Focuses on pieces of hard-won experience from the industry that are rarely included in other books - Presents not just a guide to technical problems, but also to crucial themes in management and organization - Includes an informal and honest style, making author Heinz Bloch's 40 years of experience accessible to a broad audience of readers - Contains a uniting theme that successful asset management requires the separation of application and implementation details
Machinery Component Maintenance and Repair, Fourth Edition, Volume three in the Practical Machinery Managment for Process Plants series provides the latest research and industry approaches in easy to understand, bite-sized chunks. Extending the life of existing machinery is the name of the game in the process industries, and this classic text is still the best, most practical and comprehensive source for doing just that. This updated edition is completely revised and updated throughout, especially in sections regarding Maintenance Organization and Control for Multi-Plant Corporations, Repair and Maintenance of Rotating Equipment Components, and Protecting Machinery Parts Against Loss of Surface. Describes step-by-step procedures to guide readers through a best practices approach to machinery maintenance Helps readers optimize their maintenance plan to reduce downtime in plants and extend the service life of machinery Provides a wealth of practical technical data and advice on crucial subjects, such as machinery alignment and maintenance programming
Reciprocating compressors and their applications. Design and materials of reciprocating compressor components. Operation and maintenance of reciprocating compressors. Overhaul and repair of reciprocating compressors. Troubleshooting compressor problems. Preventive maintenance of reciprocating compressors. Safety in operation and maintenance. Appendix: Reciprocating compressor calculations. Index.
This updated edition is an invaluable source of practical cost-effective maintenance, repair, installation, and field verification procedures for machinery engineers. It is filled with step-by-step instructions and quick-reference checklists that describe preventive and predictive maintenance for major process units such as vertical, horizontal, reciprocating, and liquid ring vacuum pumps, fans and blowers, compressors, turboexpanders, turbines, and more. Also included are sections on machinery protection, storage, lubrication, and periodic monitoring. A new section examines centrifugal pumps and explains how and why they continue to fail. More new information focuses on maintenance for aircraft derivative gas turbines. This revised edition gives special attention throughout to maintenance and repair procedures needed to ensure efficiency, performance, and long life.
The authors use their decades of experience and draw upon real-world examples to demonstrate that the application of their techniques provides a basis for equipment management, uptime maximization, and reduced maintenance costs. The text explores reliability assessment techniques such as Failure Mode, Effect Analysis, and Fault Tree Analysis of commonly encountered rotating machinery. These are all highly effective techniques that the engineer can apply to maximize uptime and thereby maximize production and profitability.*Provides the tools to drastically improve machinery productivity and performance*Bridges the gap between the theory of "reliability engineering" and the practical day-to-day measures that lead to machinery uptime*Authoritative reference for maximizing the uptime of process equipment
Learn all the basics about pumps in one place. Clearly written by an ace consultant, this manual for operators and specialists in the petroleum industry gives readers a concise overview of the mechanics of various pumps and reviews the specifications to be considered before a pump is purchased and installed. The straight-forward text explains pump hydraulics without need of involved mathematics and provides expert advice on installing centrifugal pumps in process plants. The book also emphasizes the mechanical aspects of pumps as it delves into misunderstandings and oversights on bearings, seals, impeller trimming, lubricant application, lubricant types, and much more.
Reciprocating compressors and their applications. Design and materials of reciprocating compressor components. Operation and maintenance of reciprocating compressors. Overhaul and repair of reciprocating compressors. Troubleshooting compressor problems. Preventive maintenance of reciprocating compressors. Safety in operation and maintenance. Appendix: Reciprocating compressor calculations. Index.
A Complete overview of theory, selection, design, operation, and maintenance This text offers a thorough overview of the operating characteristics, efficiencies, design features, troubleshooting, and maintenance of dynamic and positive displacement process gas compressors. The author examines a wide spectrum of compressors used in heavy process industries, with an emphasis on improving reliability and avoiding failure. Readers learn both the theory underlying compressors as well as the myriad day-to-day practical issues and challenges that chemical engineers and plant operation personnel must address. The text features: Latest design and manufacturing details of dynamic and positive displacement process gas compressors Examination of the full range of machines available for the heavy process industries Thorough presentation of the arrangements, material composition, and basic laws governing the design of all important process gas compressors Guidance on selecting optimum compressor configurations, controls, components, and auxiliaries to maximize reliability Monitoring and performance analysis for optimal machinery condition Systematic methods to avoid failure through the application of field-tested reliability enhancement concepts Fluid instability and externally pressurized bearings Reliability-driven asset management strategies for compressors Upstream separator and filter issues The text's structure is carefully designed to build knowledge and skills by starting with key principles and then moving to more advanced material. Hundreds of photos depicting various types of compressors, components, and processes are provided throughout. Compressors often represent a multi-million dollar investment for such applications as petrochemical processing and refining, refrigeration, pipeline transport, and turbochargers and superchargers for internal combustion engines. This text enables the broad range of engineers and plant managers who work with these compressors to make the most of the investment by leading them to the best decisions for selecting, operating, upgrading, maintaining, and troubleshooting.
Petrochemical Machinery Insights is a priceless collection of solutions and advice from Heinz Bloch on a broad range of equipment management themes, from wear to warranty issues, organizational problems and oil mist lubrication, and professional growth and pre-purchase of machinery. The author draws on his industry experience to hone in on important problems that do not get addressed in other books, providing actionable details that engineers can use. Mechanical, reliability, and process engineers will find this book the next best thing to having Heinz Bloch on speed dial. - Focuses on pieces of hard-won experience from the industry that are rarely included in other books - Presents not just a guide to technical problems, but also to crucial themes in management and organization - Includes an informal and honest style, making author Heinz Bloch's 40 years of experience accessible to a broad audience of readers - Contains a uniting theme that successful asset management requires the separation of application and implementation details
The latest design and manufacturing details in mechanical drive steam turbines Steam Turbines shows how to select, improve, operate, and maintain high-quality mechanical drive steam turbines-with maximum efficiency and minimum downtime. This new Second Edition offers authoritative information on the operating characteristics, design features, reliability, and maintenance of all steam turbines. A complete sourcebook, Steam Turbines delivers the expertise required to capitalize on the latest steam turbine and intermediate transmission unit innovations--and improve a plant's efficiency, availability, and profitability. Steam Turbines, Second Edition covers: Variable speed drives and intermediate gearing used for major process machinery and cogeneration drives-- with completely updated content Arrangement, material composition, and basic physical laws governing design of steam turbines How to select optimum configurations, controls, and components Options and ways to upgrade existing steam turbines
This text explains just how and why the best-of-class pump users are consistently achieving superior run lengths, low maintenance expenditures and unexcelled safety and reliability. Written by practicing engineers whose working career was marked by involvement in pump specification, installation, reliability assessment, component upgrading, maintenance cost reduction, operation, troubleshooting and all conceivable facets of pumping technology, this text describes in detail how to accomplish best-of-class performance and low life cycle cost.
This newly expanded edition discusses proven approaches to defining causes of machinery failure as well as methods for analyzing and troubleshooting failures.
Requirements specifications. Vendor selection and bid conditioning. Machinery reliability audits and reviews. Maintenance and benchmarking reliability. Life cycle cost studies. Extending motor life in the process plant environment. Equipment reliability improvement through reduced pipe stress. Spare parts and their effect on service factor. Startup responsibilities. Maintenance for continued reliability. Maintenance cost reduction. Lubrication and reliability. Providing safety and reliability through modern sealing technology. Appendix. Index.
The authors use their decades of experience and draw upon real-world examples to demonstrate that the application of their techniques provides a basis for equipment management, uptime maximization, and reduced maintenance costs. The text explores reliability assessment techniques such as Failure Mode, Effect Analysis, and Fault Tree Analysis of commonly encountered rotating machinery. These are all highly effective techniques that the engineer can apply to maximize uptime and thereby maximize production and profitability.*Provides the tools to drastically improve machinery productivity and performance*Bridges the gap between the theory of "reliability engineering" and the practical day-to-day measures that lead to machinery uptime*Authoritative reference for maximizing the uptime of process equipment
This updated edition is an invaluable source of practical cost-effective maintenance, repair, installation, and field verification procedures for machinery engineers. It is filled with step-by-step instructions and quick-reference checklists that describe preventive and predictive maintenance for major process units such as vertical, horizontal, reciprocating, and liquid ring vacuum pumps, fans and blowers, compressors, turboexpanders, turbines, and more. Also included are sections on machinery protection, storage, lubrication, and periodic monitoring. A new section examines centrifugal pumps and explains how and why they continue to fail. More new information focuses on maintenance for aircraft derivative gas turbines. This revised edition gives special attention throughout to maintenance and repair procedures needed to ensure efficiency, performance, and long life.
A guide for plant managers and maintenance engineers to aid understanding of the design parameters, application and economics of oil mist lubrication technology. The information presented is based on years of profitability advantages of oil mist lubrication in a variety of industrial settings.
Process Plant Machinery provides the mechanical, chemical or plant engineer with the information needed to choose equipment best suited for a particular process, to determine optimum efficiency, and to conduct basic troubleshooting and maintenance procedures.Process Plant Machinery is a unique single-source reference for engineers, managers and technical personnel who need to acquire an understanding of the machinery used in modern process plants: prime movers and power transmission machines; pumping equipment; gas compression machinery; and mixing, conveying, and separation equipment. Starting with an overview of each class, the book quickly leads the reader through practical applications and size considerations into profusely illustrated component descriptions. Where necessary, standard theory is expertly explained in shortcut formulas and graphs. Maintainability and vulnerability concerns are dealt with as well.Fully updated with all new equipment availableComprehensive CoverageMulti-industry relevance
A Complete overview of theory, selection, design, operation, and maintenance This text offers a thorough overview of the operating characteristics, efficiencies, design features, troubleshooting, and maintenance of dynamic and positive displacement process gas compressors. The author examines a wide spectrum of compressors used in heavy process industries, with an emphasis on improving reliability and avoiding failure. Readers learn both the theory underlying compressors as well as the myriad day-to-day practical issues and challenges that chemical engineers and plant operation personnel must address. The text features: Latest design and manufacturing details of dynamic and positive displacement process gas compressors Examination of the full range of machines available for the heavy process industries Thorough presentation of the arrangements, material composition, and basic laws governing the design of all important process gas compressors Guidance on selecting optimum compressor configurations, controls, components, and auxiliaries to maximize reliability Monitoring and performance analysis for optimal machinery condition Systematic methods to avoid failure through the application of field-tested reliability enhancement concepts Fluid instability and externally pressurized bearings Reliability-driven asset management strategies for compressors Upstream separator and filter issues The text's structure is carefully designed to build knowledge and skills by starting with key principles and then moving to more advanced material. Hundreds of photos depicting various types of compressors, components, and processes are provided throughout. Compressors often represent a multi-million dollar investment for such applications as petrochemical processing and refining, refrigeration, pipeline transport, and turbochargers and superchargers for internal combustion engines. This text enables the broad range of engineers and plant managers who work with these compressors to make the most of the investment by leading them to the best decisions for selecting, operating, upgrading, maintaining, and troubleshooting.
A modern reference to the principles, operation, and applications of the most important compressor types Thoroughly addressing process-related information and a wider variety of the major compressor types of interest to process plants, Compressors and Modern Process Applications uniquely covers the systematic linkage of fluid processing machinery to the processes they serve. This book is a highly practical resource for professionals responsible for purchasing, servicing, or operating compressors. It describes the main features of over 300 petrochemical and refining schematics and associated process descriptions involving compressors and expanders in modern industry. The organized presentation of this reference covers first the basics of compressors and what they are, and then progresses to important operational and process issues. It then explains the underlying principles, operating modes, selection issues, and major hardware elements for compressors. Topics include double-acting positive displacement compressors, rotary positive displacement compressors, understanding centrifugal process gas compressors, power transmission and advanced bearing technology, centrifugal compressor performance, gas processing and turbo-expander applications, and compressors typically found in petroleum refining and other petrochemical processes. Suitable for plant operation personnel, machinery engineering specialists, process engineers,as well as undergraduate students of this subject, this book's special features include: * Flow schematics of modern process units and processes used in gas transport, gas conditioning, petrochemical manufacture, and petroleum refining * Listings of licensors for each process on the flow schematics * Identification of each process flow schematic of compressors, cryogenic, and hot gas expanders at their respective locations * Important overview of surge control, estimating compressor performance, applications for air separation and gas processing plants, petroleum refinery issues, and important criteria that govern compressor selection and application Placing hundreds of associated process flow schematics at the fingertips of professionals and students, author and industry expert Heinz Bloch facilitates comprehension of the workings of various petrochemical, oil refining, and product upgrading processes that are served by compressors.
Resumen: This newly expanded edition discusses proven approaches to defining causes of machinery failure as well as methods for analyzing and troubleshooting failures.
Turboexpanders and Process Applications offers readers complete application criteria, functional parameters, and selection guidelines. This book is intended for the widest possible spectrum of engineering functions, including technical support, maintenance, operating, and managerial personnel in process plants, refineries, air liquefaction, natural gas separation, geothermal mining, and design contracting.The text distinguishes between cryogenic turboexpanders that are used to recover power from extremely cold gases, and hot gas expanders that accomplish the same objective with gases reaching temperatures in excess of 1000 degrees Fahrenheit. The authors have assembled in this book an optimum combination of process and mechanical technologies as they apply to turboexpanders. - A highly practical, well-illustrated, and up-to-date overview of turboexpander construction features - Appeals to a wide range of engineers
Pump Wisdom Explore key facets of centrifugal pump ownership, installation, operation, and troubleshooting The Second Edition of Pump Wisdom: Essential Centrifugal Pump Knowledge for Operators and Specialists delivers a concise explanation of how pumps function, the design specifications that must be considered before purchasing a pump, and current best practices in lubrication and mechanical seals. Readers will encounter new startup and surveillance tips for pump operators, as well as repair versus replacement or upgrade considerations for maintenance decision makers, new condition monitoring guidance for centrifugal pumps, and expanded coverage of operator best practices. This latest edition of Pump Wisdom: Essential Centrifugal Pump Knowledge for Operators and Specialists includes expanded coverage of areas critical to achieving best-in-class pump reliability, including commonly encountered issues and easy-to-follow instructions for getting centrifugal pumps to operate safely and reliably. This book also provides: Comprehensible and accessible explanations of pump hydraulics Simple explorations of the mechanical aspects of pumps with coverage of bearings, seals, impeller trimming, lubricant application, and more Safety tips and instructions for centrifugal pumps Perfect for chemical, petroleum, and mechanical engineers, Pump Wisdom: Essential Centrifugal Pump Knowledge for Operators and Specialists is also an ideal resource for operators, managers, purchasing agents, machinists, reliability technicians, and maintenance workers in water and wastewater plants.
Now completely revised and updated, this definitive reference provides a comprehensive resource on the fundamental principles of lubricant application, what products are available, and which lubricants are most effective for specific applications. It also offers a detailed and highly practical discussion of lubrication delivery systems. You’ll gain a clearer understanding of the "why" of relevant industrial lubrication practices, and, importantly, how these practices will facilitate optimized results. Lubricant applications covered include bearings and machine elements in earthbound electric motors, process pumps, gas compressors, gas and steam turbines, as well as many other machine types. An examination of the most advantageous ways to procure lubricants, to understand contaminant filtration, and to implement cost-justified means of lubricant storage is presented. Also provided are expert tips on lubricant handling techniques, procedural setups, how and when to perform oil analyses, critical maintenance practices, equipment reliability issues, and more.
Publisher's Note: Products purchased from Third Party sellers are not guaranteed by the publisher for quality, authenticity, or access to any online entitlements included with the product. Practical techniques for optimizing compressor performance Written by experts with more than 100 combined years of industry experience in machinery failure avoidance, Compressors: How to Achieve High Reliability &Availability offers proven solutions to a pervasive and expensive problem in modern industry--compressor failure. This succinct, on-the-job guide addresses elusivecauses of compressor failure and clearly maps out permanent remedies you can put to use right away. With a focus on centrifugal and reciprocating compressors,this accessible reference is based on real-world processes and procedures used by successful global companies. Coverage includes: Compression principles and internal labyrinths Selection factors for process compressors Operation characteristics of turbocompressors Wet and dry gas seals Bearings, stability, and vibration guidance Lube and seal oil systems Impellers and rotors Compressor maintenance and surveillance Inspection and repair of rotors Machinery quality assessment (MQA) Failure analysis and troubleshooting Reciprocating compressor operation, control, maintenance, and rebuilding Maintenance and operations interfaces Reciprocating compressor monitoring and surveillance Training competent compressor engineers
This book treats the central physical concepts and mathematical techniques used to investigate the dynamics of open quantum systems. To provide a self-contained presentation the text begins with a survey of classical probability theory and with an introduction into the foundations of quantum mechanics with particular emphasis on its statistical interpretation. The fundamentals of density matrix theory, quantum Markov processes and dynamical semigroups are developed. The most important master equations used in quantum optics and in the theory of quantum Brownian motion are applied to the study of many examples. Special attention is paid to the theory of environment induced decoherence, its role in the dynamical description of the measurement process and to the experimental observation of decohering Schrodinger cat states. The book includes the modern formulation of open quantum systems in terms of stochastic processes in Hilbert space. Stochastic wave function methods and Monte Carlo algorithms are designed and applied to important examples from quantum optics and atomic physics, such as Levy statistics in the laser cooling of atoms, and the damped Jaynes-Cummings model. The basic features of the non-Markovian quantum behaviour of open systems are examined on the basis of projection operator techniques. In addition, the book expounds the relativistic theory of quantum measurements and discusses several examples from a unified perspective, e.g. non-local measurements and quantum teleportation. Influence functional and super-operator techniques are employed to study the density matrix theory in quantum electrodynamics and applications to the destruction of quantum coherence are presented. The text addresses graduate students and lecturers in physics and applied mathematics, as well as researchers with interests in fundamental questions in quantum mechanics and its applications. Many analytical methods and computer simulation techniques are developed and illustrated with the help of numerous specific examples. Only a basic understanding of quantum mechanics and of elementary concepts of probability theory is assumed.
A practical reference on the operating characteristics, efficiencies, design features, reliability and maintenance of compressors and steam turbine drives, the types used in heavy process industries. Much of the material has been taken from steam turbine and compressor manufacturers from the USA and Europe. The user-oriented handbook focuses on techniques and selection process, as well as analysis problems, prevention, and maintenance and troubleshooting techniques.
Process Plant Machinery provides the mechanical, chemical or plant engineer with the information needed to choose equipment best suited for a particular process, to determine optimum efficiency, and to conduct basic troubleshooting and maintenance procedures.Process Plant Machinery is a unique single-source reference for engineers, managers and technical personnel who need to acquire an understanding of the machinery used in modern process plants: prime movers and power transmission machines; pumping equipment; gas compression machinery; and mixing, conveying, and separation equipment. Starting with an overview of each class, the book quickly leads the reader through practical applications and size considerations into profusely illustrated component descriptions. Where necessary, standard theory is expertly explained in shortcut formulas and graphs. Maintainability and vulnerability concerns are dealt with as well.Fully updated with all new equipment availableComprehensive CoverageMulti-industry relevance
Requirements specifications. Vendor selection and bid conditioning. Machinery reliability audits and reviews. Maintenance and benchmarking reliability. Life cycle cost studies. Extending motor life in the process plant environment. Equipment reliability improvement through reduced pipe stress. Spare parts and their effect on service factor. Startup responsibilities. Maintenance for continued reliability. Maintenance cost reduction. Lubrication and reliability. Providing safety and reliability through modern sealing technology. Appendix. Index.
Resumen: This newly expanded edition discusses proven approaches to defining causes of machinery failure as well as methods for analyzing and troubleshooting failures.
This newly expanded edition discusses proven approaches to defining causes of machinery failure as well as methods for analyzing and troubleshooting failures.
The latest design and manufacturing details in mechanical drive steam turbines Steam Turbines shows how to select, improve, operate, and maintain high-quality mechanical drive steam turbines-with maximum efficiency and minimum downtime. This new Second Edition offers authoritative information on the operating characteristics, design features, reliability, and maintenance of all steam turbines. A complete sourcebook, Steam Turbines delivers the expertise required to capitalize on the latest steam turbine and intermediate transmission unit innovations--and improve a plant's efficiency, availability, and profitability. Steam Turbines, Second Edition covers: Variable speed drives and intermediate gearing used for major process machinery and cogeneration drives-- with completely updated content Arrangement, material composition, and basic physical laws governing design of steam turbines How to select optimum configurations, controls, and components Options and ways to upgrade existing steam turbines
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