The latest methods for increasing process efficiency, production rate, and quality.Award-winning editor Greg McMillan has loaded Process/Industrial Instruments and Controls Handbook, Fifth Edition, with advice from top technical experts to help you tackle process instrument and control assignments confidently and solve problems efficiently. This majorrevision of the bestselling on-the-job toolkit includes time-saving tables,selection ratings, key points, rules of thumb and hundreds of topic-defining illustrations. Updated to mirror the most common industry practices, it brings you up to speed on smart instrumentation and the latest advances sparked by increased power and miniaturization of the microprocessor. Thorough coverage of the Windows NT platform and Fieldbus... distributed control systems and field-based systems...knowledge-based operator training...instrument maintenance cost reduction and an overview of the ISA/IEC Fieldbus Standard help you get the most out of these major shifts in technology.
A combination of exciting case histories and humor is used to reveal what really matters for a successful implemention of process control improvements.
Aims to increase awareness of the opportunities afforded by measurement instruments and final elements. This title shows how to get maximum benefit from the revolution in smart technologies. It builds an understanding of the fundamental aspects of measurements, measurement instruments, and final elements for applications in the process industry.
Models offer benefits even before they are put on line. Based on years of experience, the authors reveal in New Directions in Bioprocess Modeling and Control that significant improvements can result from the process knowledge and insight that are gained when building experimental and first-principle models for process monitoring and control. Doing modeling in the process development and early commercialization phases is advantageous because it increases process efficiency and provides ongoing opportunities for improving process control. This technology is important for maximizing benefits from analyzers and control tool investments. If you are a process design, quality control, information systems, or automation engineer in the biopharmaceutical, brewing, or bio-fuel industry, this handy resource will help you define, develop, and apply a virtual plant, model predictive control, first-principle models, neural networks, and multivariate statistical process control. The synergistic knowledge discovery on bench top or pilot plant scale can be ported to industrial scale processes. This learning process is consistent with the intent in the Process Analyzer and Process Control Tools sections of the FDA_s Guidance for Industry PAT _ A Framework for Innovative Pharmaceutical Development, Manufacturing and Quality Assurance. It states in the Process Analyzer section of the FDA_s guidance: _For certain applications, sensor-based measurements can provide a useful process signature that may be related to the underlying process steps or transformations. Based on the level of process understanding these signatures may also be useful for the process monitoring, control, and end point determination when these patterns or signatures relate to product and process quality._
Tuning and Control Loop Performance, Fourth Edition provides the knowledge to eliminate the misunderstandings, realize the difference between theoretical and industrial application of PID control, address practical difficulties, improve field automation system design, use the latest PID features, and ultimately get the best tuning settings that enables the PID to achieve its full potential. The proportional-integral-derivative (PID) controller is the heart of every control system in the process industry. Given the proper setup and tuning, the PID has proven to have the capability and flexibility needed to meet nearly all of industry’s basic control requirements. However, the information to support the best use of these features has fallen behind the progress of improved functionality. Additionally, there is considerable disagreement on the tuning rules that largely stems from a misunderstanding of how tuning rules have evolved and the lack of recognition of the effect of automation system dynamics and the incredible spectrum of process responses, disturbances, and performance objectives.
Control engineers, mechanical engineers and mechanical technicians will learn how to select the proper control systems for axial and centrifugal compressors for proper throughput and surge control, with a particular emphasis on surge control. Readers will learn to understand the importance of transmitter speed, digital controller sample time, and control valve stroking time in helping to prevent surge. Engineers and technicians will find this book to be a highly valuable guide on compressor control schemes and the importance of mitigating costly and sometimes catastrophic surge problems. It can be used as a self-tutorial guide or in the classroom with the book's helpful end-of-chapter questions and exercises and sections for keeping notes.
The latest methods for increasing process efficiency, production rate, and quality.Award-winning editor Greg McMillan has loaded Process/Industrial Instruments and Controls Handbook, Fifth Edition, with advice from top technical experts to help you tackle process instrument and control assignments confidently and solve problems efficiently. This majorrevision of the bestselling on-the-job toolkit includes time-saving tables,selection ratings, key points, rules of thumb and hundreds of topic-defining illustrations. Updated to mirror the most common industry practices, it brings you up to speed on smart instrumentation and the latest advances sparked by increased power and miniaturization of the microprocessor. Thorough coverage of the Windows NT platform and Fieldbus... distributed control systems and field-based systems...knowledge-based operator training...instrument maintenance cost reduction and an overview of the ISA/IEC Fieldbus Standard help you get the most out of these major shifts in technology.
Extensive practical plant based knowledge to achieve the best automation systemBACK COVER DESCRIPTION: This fully updated on-the-job reference contains all the automation and control information you need to make timely decisions, and maximize process capacity and efficiency. Featuring contributions from 50 top technical experts, Process/Industrial Instruments and Controls Handbook, Sixth Edition covers the latest technologies and advances. More importantly, the book helps you select the right instrumentation, install and maintain it correctly, and leverage it to maximize plant performance and profitability. You will get all you need to know to execute a successful automation project including time-saving tables, lists of essential best practices, and hundreds of topic-defining illustrations.Coverage includes:•Process variable measurements•Analytical measurements•Control Network communications•Safety instrumented systems•Control systems fundamentals•PID control strategies•Continuous and batch control•Improving operator performance•Improving process performance•Project management•And more
A combination of exciting case histories and humor is used to reveal what really matters for a successful implemention of process control improvements.
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